CAPABILITIES
Material Process
Reliable Manufacturing Starts With Reliable Materials
Here at BCW Group we have an array of manufacturing processes to take our customer products from concept and design to finished print product.
High-Performance Manufacturing
Precision Manufacturing Starts Long Before the First Component is Machined
From complex design defence structural, tooling and fixturing to high volume assembled components and sub-assemblies, our internal manufacturing capabilities coincide with our build in quality approach to allow us to satisfy our customer orders on time to the highest quality standards.
Quality you can trust
Material Process Capability
Manufacturing technologies are built for precision, and certified to globally recognised standards.
3 – 9 Axis CNC Saw Cutting
Our in-house capability to cut aluminium and non-ferrous alloy profiles to lengths up to 6m and geometric compound and angles up to 45 degrees.
- Saw cutting technology includes automated CNC controlled profile support rollers to minimise manual handling waste improving production efficiencies
- Twin head cutting technology up to 9 axis across 2 rotating cutting units, blade feed and vertical to optimise cutting efficiencies on angled and compound geometries
- Utilising blade diameters of up to 600mm with profile specific parameters allows us to maximise cutting contact and cut profiles of up to 500mm in height and to +/- 0.025mm tolerances
3 – 5 Axis CNC Machining
Boasting over 95 CNC Machining Centres site wide with 3 to 5 Axis Milling and Turning capability of ferrous and non-ferrous alloys.Key facility features include:
- Twin Spindle machining capability to optimise production efficiencies
- 30m x axis travel machining centre for steel and aluminium structural and sub assembly machining
- Precision manufacturing up to 25-micron machining tolerances
- Engineered Design and Manufactured Work holding solutions to minimise machining defects and optimise production performance
- Automated Flex loader loading machining centres to minimise manual handling waste and improve production efficiencies
- Automated robot material processing and loading with up to 2.5m reach and handle up to 20kg products
- Integrated vision systems that allow us to verify workpiece loading orientation and position to minimise machine downtime
Material Handling Capabilities
BCW Group material handling capabilities start direct from contract review through to delivery of products and aftermarket care. Our ERP and bespoke purpose built web based systems allow us to control our customer orders effectively whilst monitoring cost and effectiveness
Our logistics solutions allow us to manage and transport inventory throughout the supply chain efficiently and on time through robust Material Resource Planning and Master Production Scheduling to align our customers demand with our operational commitments.
- Overhead Cranes allow us to transport large scale products and weights of up to 10,000kg around our facilities
- Our FLT certified material handlers transport products around all BCW sites to a Just In Time model, carefully monitoring operations capacity and planning to ensure downtime is minimised
- Flexloader configurations allow us to handle fragile materials and components without human intervention, transporting products from transportation media to CNC machine
Customer Benefits
Our customers benefit from:
- Our manufacturing and material processes allow us to meet customer needs with precision, accuracy and repeatability, ensuring consistently high quality products achieve tight tolerances and specifications
- Achieve least times through improved production efficiencies, through automation, robotics and high-capacity machining centres minimizing manual handling and downtime
- Support complex and large-scale manufacturing challenges, enabling us to produce everything from small intricate products to large scale structural assemblies from a wide range of materials
VerSATILE engineering services
Industries We Support
BCW’s precision manufacturing expertise supports OEMs and Tier 1 suppliers across:
Aerospace
Automotive
Defence
Off Highway
Quality you can trust
Verified Through Rigorous Certification Standards
Our machining and inspection processes are certified to globally recognised standards.
Advanced Engineering Solutions
Facility
Our Precision Components Manufacturing operations span BCW’s Burnley and Wellingborough facilities, with over 300,000 sq. ft. of production space dedicated to CNC machining, automation, and precision inspection.
Each site operates under a unified quality system, ensuring repeatable standards across all programmes.
Key facility highlights include:
- Over 90 CNC machining centres, including multi-axis vertical and horizontal platforms
- Automated machining cells for high-volume continuous production
- Dedicated sliding head cell for small, complex parts
- Large component machining area with high-torque horizontal spindles
- Advanced metrology suite featuring CMM, FARO, laser trackers, and surface finish testing
As a new customer to BCW we are very happy with the support we have received. The manufacturing support has enabled us to identify and implement a more cost efficient and streamline manufacturing process on material we had in stock. They are now storing and machining this material with their treatments division anodising the product to give us a one stop solution. We have a future desire to look at BCW to provide our material and give us a full turnkey solution.
The defence sector demands nothing less than excellence, and BCW has proven to be a trusted partner by delivering high-quality parts on time, every time. Their engineering expertise and unwavering focus on standards give us the confidence that our systems are built on trust and durability.”
Daniel Bates
Project Buyer Expert Technologies Group
We have consistently experienced outstanding service and quality from BCW. Their timely delivery, attention to detail, and responsive communication have made them a trusted partner in our operations. We highly recommend them for reliable and professional supply solutions.
Daniel Simpson
Buyer Lotus Group
I have worked with BCW via various companies, for nearly 15 years on products ranging from machined castings, to extrusions, through to anodising of components within the automotive and aerospace sectors. BCW have a vast array of technical and manufacturing knowledge to help customers overcome any potential manufacturing hurdles that might arise. With modern manufacturing equipment, and impressive finishing facilities, they are a great option for any customer looking for a top tier supply partner on any programme. It has been a pleasure to work with the company, and I look forward to working with them for many more years to come, as they really are one of the UKs best.
David Hayden
Senior Buyers Lotus Group
BCW are a new supplier to us and have made an excellent first impression. They have demonstrated a proactive approach, prompt responsiveness, and a friendly manner throughout our interactions. The pricing received to date has been highly competitive, and we look forward to building and maintaining a strong working relationship with them in the future.
Leah Pennington
Sales Administrator Haworth Castings
In our recent work with BCW’s Coatings and Treatments division, Columbia Staver has experienced a high level of responsiveness, strong technical capability, and careful attention to detail. We value their professional and supportive approach.
Anthony Sethill
Managing Director Columbia Staver
Let’s Engineer Success Together
Whether you’re developing new technology, scaling production, or strengthening your supply chain, BCW’s vertically integrated approach delivers precision, performance, and partnership at every stage.
Speak to one of our specialists