BCW Treatments News update - Powder Coating: A Sustainable and Innovative Surface Treatment Solution now in Production.

BCW Treatments has successfully completed rigorous testing and we are thrilled to announce that production is now live, marking a new chapter in our mission to provide high-quality surface treatments while minimizing our ecological footprint.

What is Powder Coating?

Powder coating is a revolutionary method for applying protective and decorative finishes to various surfaces, including aluminium machined components. Unlike traditional liquid paints, which are applied wet and allowed to dry, powder coating involves the application of dry powder that is cured under heat to create a hard, durable finish.

The powder consists of finely ground particles of pigments, resin, and specialised additives such as flow, levelling, and curing agents. This unique formula enhances both the performance and visual appeal of treated surfaces.

Why Powder Coating Is Environmentally Friendly?

At BCW Treatments, environmental responsibility is a core principle that drives our innovation. Powder coating aligns perfectly with our commitment to sustainability for several reasons:

• Zero VOC Emissions: Unlike liquid coatings, powder coatings do not release volatile organic compounds (VOCs) into the air, significantly reducing harmful environmental impacts.
• Waste Reduction: Powder is applied electrostatically, allowing excess material to be reclaimed and reused, minimising waste.
• No Harmful Solvents: Powder coating eliminates the need for potentially hazardous solvents, protecting both human health and the environment.
• Lower Energy Consumption: Powder coatings require lower curing temperatures than liquid coatings, resulting in energy savings during the application process.

BCW's State-of-the-Art Powder Coating Capabilities

At BCW, our powder coating process leverages cutting-edge technology to deliver outstanding results. Our capabilities include:

• Fully Automated Pre-treatment: Ensuring a smooth and efficient process from start to finish.
• Heavy-Duty Overhead Conveyor: With an impressive load capacity of 85Kg/Metre.
• Generous Working Envelope: Accommodates parts up to 1.8m high, 0.8m wide, and 1.8m inline.
• 5-Stage Pre-treatment with Drying Oven: Prepares parts for the coating process, enhancing adhesion and durability.
• Industry 4.0 Integration: Allows real-time monitoring of live and historical trends for process optimisation.
• Waste Heat Recovery System: Recycles heat from ovens to reduce energy use in the pre-treatment process.
• Advanced XRF Coating Weight Measurement: Ensures precision with nano coatings applied during pre-treatment.
• Fully Automated Powder Coating Process: Incorporates reciprocators with 16 guns for maximum transfer efficiency and uniformity.
• Quick Colour Changes: Achieve full colour transitions in under 10 minutes.
• Optimised Powder Condition: A fluidised container keeps the powder in optimal condition, ensuring the highest quality finish.
• 3D Part Detection: Automatically adjusts for part size to deliver consistent results.

Partners in Excellence: TD and Wagner

We are proud to collaborate with TD and Wagner, companies that share our commitment to technological advancement and sustainability. These partnerships allow us to offer a world-class powder coating finish that meets the high expectations of our clients across industries.

A Versatile and Sustainable Solution

Powder coating is ideal for a wide range of industries, including automotive, architectural, industrial, and consumer goods. BCW's solution offers a balance of aesthetics, durability, and environmental responsibility, reinforcing our leadership in the coatings industry and our commitment to driving meaningful change toward a more sustainable future.

If you require professional surface treatments, including powder coatings, contact us today using the ‘Contact’ button below or contact our Sales Manager Mark Ridgway on 07970437900